The egg tray line consists of four complete systems: pulping, molding, drying, and packaging to make sure full production through unique processes. The raw material for producing egg trays include waste paper, for instance, magazines, carton boxes, and old books. Acquiring them is simple and affordable. Most of it comes locally from people or paper recycling industries. The egg tray manufacturing machine assumes four stages, with each system utilizing a different group of devices to guarantee efficient output. Below is detailed information about the various stages in the egg tray production line.

Efficient Egg Tray Production Line
Efficient Egg Tray Production Line

Pulping System

This is the first step from the egg tray making process. The machine used here is made up of hydraulic pulper, pulp refiner, a swimming pool water, and a pulp pump. The first step is placing the raw materials to the hydraulic pulper, then adding water in appropriate proportions. The appliance will mix the contents to guarantee it forms a consistent mixture. Although it seems like minimal work, this stage is important since it determines the standard of the final product. Along the process, any impurities will receive removed, and if necessary, there might be the addition of pigmentation. The refined pulp gets delivered inside a tank and is ready for the upcoming step. Please get more details on our website: https://pulpmouldingmachines.com/paper-tray-making-machine/.

Molding System

After the pulp is now in the required state, it gets conveyed on the second part through pipes. The molding system of an egg tray production line is in which the operator can determine the quantity of output. The equipment used listed here is a vacuum pump, molding machine, air compressor, and cleaning device. The pump discharges the pulp on the forming molds for them to take the exact shape. The air pump and compressor will aid through blowing of air to guarantee sufficient absorption and pressing. Also, you have the removal of excess water, which aims to improve the efficiency of the paper egg tray machine. Upon formation, the models are certain to get released on the transfer equipment and after that take one stage further. However, before that, the cleaning device sprays water on the existing molds to free them from any left particles, thus preparing for the upcoming batch.

Drying System

Drying will be the third stage of egg tray production. Various pulp molding equipment is applicable here. The decision is determined by the quantity of production and desires of the customer. The 1st drying way is natural drying. It requires place in the sun hence ideal for small-scale production. You will need to ensure you check on the weather conditions forecast before execution, as it could cause inconveniences. Another 2 types are brick and metal drying lines. Have conveyer belts to assist in moving the trays around. Those two either can be in one or multiple layers. However, there was some removal of water initially, the egg trays still retain no less than sixty percent hence this product ensures they can be ready for use.

The last step is packaging and transportation to various customers. However, before that, the items go through a hot press for removing of air. It also provides for stacking a significant number from the storage boxes. The egg tray production is an efficient and ecologically sustainable procedure that works towards generating profits inside the safest possible way.