Weldsaver is a unique welding machine that helps check, manage, or monitor incoming and outgoing water in robotic welding systems. The machine sends a signal to the monitoring devices when the temperatures are higher than the set limits.
The Weldsaver acts as the best coolant in welding industries setups where system operators employ it in cooling the circuits. It also helps in cap losses and leak detection. Its automatic shutoff valve features make them suitable for both industrial and domestic use.
Weldsaver acts as a flow sensor in robotic industries and is best in saving water, especially in areas where detecting the leaks may be difficult; hence, there can be the destruction of properties due to overflooding resulting from the leaks.
Characteristics of Weldsaver
i)It has options for other water valves, which allow various functions to operate simultaneously.
ii) Weldsaver provides first response leak identification and cap losses.
iii) It shows data in English or Metric units.
iv) You can mount it on a fence or robot.
v) It has Proteus vortex solid-state flow meters for temperature and flow readings.
vi) It has a flow rate of 50LPM of 13GPM.
vii) It acts as flow measurement and sensor since it comes with vortex flow and rugged sensing channel for coolant supply.
viii) Weldsaver provides a website browser user interface in real-time, which is always easy to read due to the clear indications.
Types of leaks that Weldsaver detect
Coolant leaks may destroy various machines or properties if not detected and a solution found on time. The Weldsaver can help you see the types of water leaks below;
1.Internal leaks
Detecting an internal leak may be challenging, although there is always a coolant puddle below the car. With this, the car engine can continue operating without any destruction, although the coolant will need to be refilled to preserve the cooling flow.
2. External leaks
One can identify an external leak by observing a small water pool around the welder. The hose and radiator become doubtful on the leaks upon the fast heating up of a car engine. It makes the flowing leak water from the coolant tank to the coolant system.
The power supply contact with water may cause risks on the circuit, thus leading to damages.
3. Leak radiator cap
A radiator cap is a Weldsaver component that holds the coolant in the tank where one needs to open before refilling the coolant. The coolant flows out in cases of high pressure or heating up of engines. Would you please ensure that the cap doesn’t damage and adequately fits the coolant tank?
Working principle of Weldsaver leak detection system
Various water savers operate in different ways and different applications. A variety of leak detection and coolant services design helps clients choose the best type for their applications. Despite the design of each water saver device, their working principle usually remains the same. Let’s see how they operate in different cases.
1.Weldsaver for detection and coolant control
Weldsaver usually helps in preventing overheating of engines in various robotic systems. The supply of electric power during machines’ heating may make welders fear since the overheated engines are always risky. Therefore Weldsaver protects caps, power cables, water-cooled motors, and electrodes, which are always expensive to repair or replace.
The water saver also protects the welding system from damages, making essential parts of the machine break, thus leading to its collapse. The water-saver coolant parts preserve the optimum working temperatures.
2. Weldsaver as an intelligent leak detector
There are many ways of leak detection by the Weldsaver since the system operators can identify whether the leaks are mild or intense through intelligent leak detection. Weldsaver can also activate various actions depending on the pressure drops on the interference of the flow.
The actions may include activation of the alarm to inform the operator about the leak and complete the flow shutoff. It does this in the shortest time possible, usually 0.3seconds, where the operator can know what kind of leak has occurred.
The Weldsaver device closes and protects the water using pneumatic valves. It also helps collect all the working information and display them on a website interface in an accessible and readable manner.
3. Weldsaver as a resistant welding water saver
Many companies working with machines prone to leakage and overheating recommend Weldsaver as the best coolant control and leak detector machine. For more than twenty years now, the leading industrial company in manufacturing all these robotic welding coolant control machines and other automotive is Proteus.
Weldsaver machine is suitable for protecting coolant control systems such as electrodes, caps, transformers, and water-cooled motors.
Conclusion
A Weldsaver machine is an essential tool in the welding process that all welders should have a proper understanding about. The device helps in leak detection and coolant control when placed inside a pipe or water system.
