Have you ever wondered how industrial socks are made? Sadly, the days when the majority of socks were made entirely by hand are long gone. A more industrial manufacturing process on a large scale is needed to produce enough socks to meet demand—the UK alone bought 120 million pairs of socks last year.
Knitting, seaming, shaping, pairing, and constant quality checks are all part of this intricate process. While many of these stages still require human intervention, some are now automated. The good news for knitters is that they can continue knitting for pleasure knowing that our demand for socks is being met. If you are interested to buy socks for kids then you can check this site.
What exactly are socks made of, and is it important?
There are a variety of materials available for socks, and the fabric we select can have a significant impact on the wearer. Because they cannot wick moisture, synthetic socks made of nylon or a similar material make your feet feel hot and uncomfortable. Socks made of natural materials like silk, bamboo-cotton, plain cotton, or wool will be of higher quality and perform better.
Some fibers are especially good for people with eczema and sensitive skin, while others can make allergies worse. The sock’s tightness should also be taken into consideration to ensure that blood circulation is not hindered or restricted. Last but not least, when choosing a sock fabric, you should also take into account the time of year, the expected weather, and the sock’s overall appearance. If you want to buy socks, they should be both durable and attractive.
We will now examine the five steps involved in the manufacturing of socks.
How socks are made using a knitting machine?
Knitting is the process of making socks. Before the sock-making process can begin, the raw materials have to be washed and spun into yarn. Colored socks are either knitted with yarn that has already been dyed, or they are knitted with in-grain yarn. Numerous appealing color blends and combinations are possible when using in-grain yarns.
There are anywhere from 84 to 200 knitting needles surrounding the cylinder of the knitting machine. The knitting machine receives the yarn and knits it around the cylinder. When the toe of the sock is knit open, all of its components emerge as finished tubes.
Process of seaming and linking A knitting machine’s greatest advantage is that it reduces the number of seams. Socks are more comfortable and less likely to rub when they have fewer seams.
The toe seams must be closed after the socks are knit. The quality of the sock is checked after it leaves the knitting machine, and the toe opening is sealed in the seaming area. For maximum comfort, our silk and bamboo sock collections are hand-linked.
Wet finish process After seaming is finished, they are prepared for the wet finish process. Socks are washed and dried after being knitted and seamed. Knitting oils and residue are removed from yarns during washing, which also reduces shrinkage and stabilizes them. Only water is used for the wash; Detergent is not utilized.
Board pairing procedure Socks travel to the board pairing area after being washed and dried. They are then shaped into the desired shape and size by being pulled on flat metal foot forms known as the boarding. After that, they are steam pressed until they are flat and neat.
Once this is finished, they can be paired together. Because even socks made on the same machine with the same yarn and settings can vary slightly, the pairing procedure is essential to preventing issues at distribution.
A comprehensive quality review is the final step in this process. During this step, the finished product is carefully checked, and any errors are traced back to the manufacturing process and fixed.
Packaging The socks are neatly packaged and ready to ship after passing the final quality control.
As you can see, the process of making socks is carefully planned and carried out. Control reviews come after each step, ensuring that the final product is of the highest possible quality.
It is truly difficult to find socks that are smooth, breathable, and extremely comfortable, such as our most recent bamboo-cotton pair. They are a great addition to your winter wardrobe because they are warm enough without being too tight. Blisters and fungal infections are also prevented by their moisture-wicking properties.
everything you need to know about socks (from left to right) Pure silk short socks, Bamboo long socks, and Long silk socks Our bamboo-cotton and pure silk socks are made using novel techniques; All of our socks are hand-linked, which means that a single thread holds the toe seam together. This makes our socks even more comfortable and virtually seamless.
We use bamboo in our socks because it has antibacterial properties, which makes it ideal for diabetics who may also have dry and sensitive skin. They fit any lifestyle and keep your feet feeling fresh throughout the day. Additionally, they are sensational in appearance and comfort.
