Should Your Dust Collection System Be Changed this Season?
As the year ages and seasons move from summer to autumn, you will realize a change in the air. The most common changes are the beginning of the football season, change of leaves color and pumpkin flavors. And as you enjoy these amazing changes in weather, it will be great you understand the many ways the changing seasons will affect the outdoor dust collectors. These are the instances when you should contact your dust collector bags supplier Puratex to supply you with new systems to replace the damaged ones.
One of the greatest enemies of dust collection systems is moisture. It can affect the efficiency of dust collectors in two main ways, which will only need you to have your dust collector bags supplier Puratex to supply net units for you.
If your dust collector is not insulated, when the weather becomes cold, your unit will likely lose heat via the collector walls. In most instances, this will make the moisture coming from the inlet air to the dust collector walls and other internal components like the filter bags to condense. It may as well cause unexpected dew point excursions. In some instances, the free moisture found in the dust collector will likely blend with the dust collected, creating muddy or wed cakes on the system filter bags. The end result of this all will be operation at increased differential pressures as well as cause some air in the conveying system to be lost. The best way to deal with this sort of issue is by getting the collector walls insulated or installing heating elements around the housing and hopper.
If you have a pulse-jet dust collector, when the cold weather knocks, the valves, and tubing temperature will be reduced. And as you know when the temperature decrease goes blow the fabricated dew point of compressed air, the formation of ice crystals will start. That is why you will mostly see tubing and valves with ice crystals, which will make it challenging for the pulse cleaning system to work efficiently. The best way to deal with this kind of problem will be to install a dryer on your compressed air system. The right dryer will not only lower the dew point to the lowest achievable ambient temperature but also inhibit the creation of ice in the dust collection system. Another great way to solve such an issue will be to install a thermostat-activated solenoid enclosure to aid in maintaining the temperatures way above the freezing level so as to ensure the valves do not stick owing to the formed ice.
How the Fan Performs During Cold Air?
Cold air is often denser, which means more horsepower is needed to move it. The majority of dust collector fans have operating conditions rated at or more than 70 degrees F. While some people mistake it for a fan problem, it is usually a weather-related dust collector operation problem. Starting the fan in colder temperatures will mostly make it attract higher amperage than what the motor starter can efficiently handle, which may lead to tripping out of the motor. The solution to deal with such kind of issues is to adjust it, ensuring it can only attract the required amount of air via the system hence lowering the horsepower requirement and the total motor amperage draw. And once the optimal needed temperature is achieved, you can then open it back to full design flow condition.
Issues Triggered by Extreme Heat
Cold temperatures are not the only issues that affect dust collectors. Higher outdoor temperatures are also known to significantly affect the condition and functioning of dust collectors. Excess heat is normally known to trigger various problems on the electrical boxes and control panels in the hot summer months. When the temperature is higher, the boxes’ interior will usually heat up to extreme levels, which can greatly affect the shape and functioning of the internal electronics. The most recommended solution for this kind of problem is to try placing the units away from direct sunlight. When that is not an option, you may as well consider installing air-conditioners on the loftier inclusions.
Above, we have just outlined the numerous ways in which dust collection systems will suffer from the change of seasons and weather. Of course, some of such issues can be addressed using DIY methods. However, it is never advisable to try handling any technical diagnosis or repair project before you consult with a professional to know what should be done and how it should be done. There are many companies out there with undisturbed credibility and experience providing high-quality and reliable services in regards to dust collector repairs and replacements. Find out you can trust to help you deal with all these weather-change related dust collector problems.