What exactly are corrugated boxes specifically? This is the best spot if you’re unfamiliar about the most efficient packaging solution available. Read on to learn more about corrugated packaging and the many uses and varieties of packaging made from corrugated.
What Is the Distinction Between Corrugated and Cardboard?
A cardboard box is constructed of thick , heavy paper stock or heavy pulp. It can be used to create various items, such as small containers, packaging for products and even structural support for items that are less rigid such as notepads, inserts to protect Corrugated Boxes items such as button-up shirts from loosing form, and much more.
It is possible to ship your products in cardboard boxes for retail sales, however doing so can put you at risk as the materials offer little protection. It could also require the use of other packaging materials, like bubble wrap, to guarantee the security of your product throughout the shipping process.
Corrugated cartons, in contrast those made of cardboard are built with multiple layers of materials instead of a single sheet. Corrugated is composed from three different layers: an inner liner, an outer liner, and then a fluted middle between the two. Corrugated is strong and light-weight material, which is suitable for people who have to transport a lot of packages.
The containers are safe regardless of the effects of shocks, moisture and abrupt temperature fluctuations. While no container is invulnerable to extreme force or prolonged and severe conditions, corrugated provides more certainty that your goods are in excellent order.
If you’re interested in learning more about the distinctions between cardboard and corrugated packaging materials, check out our blog Corrugated and Cardboard- Understanding the Differences between the two packaging materials.
The Production of Corrugated
To understand what corrugated boxes are, first understand how they are made. Corrugated packaging is the highest recycled material for packaging on earth and is constructed mostly of trees, which is which is a renewable resource. According to Corrugated.org it is manufactured using a sustainable method of production from old recycled corrugated containers. It has an industry-wide rate of recovery of 90 percent in the past eight years, and 96 percent in 2018.
Corrugated old containers (OCC) are taken apart to be sorted, compacted and stored after recycling. The bales are later delivered to a mill where the corrugated is cut down and put inside a repulper. A repulper can be described as a huge blender.
The repulper is where they’re moved to form the slushy fiber and liquid. After the removal of particles, the fibre solution is then poured over an eroding screen that lets the water be drained away, forming the continuous fibre mat. It is moved through rollers to eliminate any water that remains.
The continuous, wet fibre is then woven through a drying that is where both ends of the fiber meet hot surfaces on the drying cylinders, which remove any moisture that remains of the newspaper. Once this process is completed the paper is placed onto the spool of a reel then slit and then rewound into individual rolls and the process of recycling is complete. These rolls of paper are sent to corrugators or sheet feeders that convert them into corrugated sheets, and later to environmentally friendly corrugated packaging. If you’d like to learn more about the ways that corrugated packaging can be eco-friendly, read our Sustainable Corrugated packaging blog Reusing and Recycling correctly.
The Foundations of Corrugated
After you have a better understanding of the difference between cardboard and corrugated and cardboard, let’s dive into the fundamentals of corrugated. Many factors need to be taken into consideration when designing a corrugated container. This is among the reasons why they are so versatile.
Flute Profiles
The most popular sizes of flutes are currently A B,, and F A, the largest. The size of the flute determines the wall thickness and the strength of the stacking of your corrugated boxes. A “A” flute is approximately 5mm thick and is suitable for products that need additional cushioning or strength for stacking. As you move through the B C, E, and F flutes your thickness on the board diminishes which results in a smaller board.
Different types of boards
Four different kinds of boards are used to create corrugated boxes. The most popular are double-wall and single-wall boards. Liner sheets are bonded to a sheet of corrugated medium to create one-face boards. The boards are typically available in rolls and may be wrapped around the products to protect and cushion. Single-wall boards are created by gluing one corrugated medium sheet in between sheets of liner. Single-wall boardis the most commonly used type that is available can be utilized for anything from shipping containers to displays for retail.
A double-wall is created by gluing two sheets of corrugated medium in between 3 sheets of lined. This type of board is typically used to protect heavier products or those that require the strength of a shipping box.
Three sheets of corrugated medium are then glued with four layers of lined to create an e-triple-wall. This is the most sturdy type of board that is widely used to make industrial parts or production bins.
Level of Education
Mullen also known as Edge Crush Test is used to determine the corrugated board (ECT). The two grades of corrugated board perform completely different roles. The ECT of a box determines the strength of its stacking or pressure it will endure before it is crushed. If you intend to stack boxes over one another, be it on a pallet, or on a shelving unit for warehouses, ECT board is the most suitable option.
A box’s Mullen value of the box will be determined by the pressure it will withstand before breaking or being punctured. If you’re seeking resistance from external or internal forces This is the one to select.
Visit our blog A Beginner’s Guide To Corrugated Boxes, for more about corrugated boxes.
The Benefits of Corrugated Packaging
Customization
The capacity of corrugated packaging to be customized will make the product flexible and useful for retailers. Corrugated packaging can meet every need for packaging including creating a customized product packaging system for your item to designing a corrugated package that will perfectly fit your product to be shipped.
Customer satisfaction has increased.
Do you wish to make your customers feel satisfied? Create a pleasant experience when unboxing for your customers. Making sure that they have a good experience when unboxing is crucial for eCommerce companies since they don’t have that “shelf presence” that retailers have , and they must create a lasting impression the customer at some point. This is something packaging for your products can assist you to achieve. Are you interested in learning more about the process of unboxing? Check out How Are You Improving the Unboxing Experience? at our site.
Eco-Friendliness
Sustainable packaging is beneficial to the environment as well as your business Custom Mailer Boxes. Your ability to create solid relationships with your customers is among the most critical factors that determine the success and growth in your business. Additionally, in recent times the customers have started to pay attention to environmentally-friendly packaging and goods. What better way to show the value of these products than to use eco-friendly packaging, such as corrugated? According to Corrugated.org the corrugated market recovers approximately 90% over the last 8 years and 96 percent in the year 2018.
