Melt blowing is a conventional fabrication method of Nano and microfibers in which a melted polymer is extruded using small nozzles surrounded by high speed blowing gas.

The haphazardly deposited fibers then form a nonwoven sheet product that is useful for sorbents, apparel, filtration, and drug delivery systems.

Let’s move one step forward towards melt-blown nonwoven. This is a one-venture measure in which high-speed air blows a liquid thermoplastic sap from an extruder, kicks the bucket tip onto a transport, or takes-up screen to frame a delicate stringy and self-holding web.

The biggest end-utilizes for solid dissolve blown materials are oil sorbents, air, and fluid filtration media.

 

For What We Use Melt Blown Non-Woven Fabric & What are some best examples of it?

 

The Melt Blown Fabric is widely used to manufacture protective breathable clothing, healthcare face masks, Packaging film, tea bags, Artificial trays, and disposable items. Some best yet common examples of melt-blown non – woven fabrics include;

  • Floor Duster Cloths
  • Heat/Electricity Conductive Fabric
  • Home Furnishing Fabrics
  • Laundry Dryer Sheets
  • Bed linen
  • Carpet/carpet backings
  • Diapers

Role of Melt Blown Fabric in Textile Industry

As this post’s title suggests, the multiple products are indeed a versatile solution to plenty of applications. Different companies approach melt-blown nonwoven fabric manufacturers for making daily required items, including; diapers, filtration products, face masks, cleaning wipes, and other medical equipment.

 

Interestingly, the demand for this nonwoven fabric has increased even more due to this rising pandemic. Nevertheless, this texture is the most profoundly proficient component in extraordinary temperatures up to 250°C, making it the best contender for dissolve blown nonwoven texture providers applications.

Another reliable feature of this nonwoven fabric is, it’s made with highly hygienic elements, so it doesn’t cause any skin irritability. Suppose you approach any leading and reliable melt blown nonwoven fabric manufacturers like Fujianhongqi or any other elite brand. In that case, they have a highly professional team of textile experts and engineers who believe in supplying practical products unlike any other regular fabric options available in the market.

This fabric is often used for the manufacturing of products like;

Apparel – In terms of considering for apparel applications, this nonwoven fabric falls into three market segments:

  • Disposable industrial clothing
  • Substrate for synthetic leather.
  • Thermal insulation

The last application makes most microvoids in a structure filled with quiescent air, which results in superb thermal insulation.

Medical fabrics – This mainly concerns therapeutic/medical treatments. The fundamental parts are the dispensable garb and wrap market and the disinfection cover area.

Sterile items – The non – woven fabric is used in two types of sanitary protection products; to make feminine sanitary napkins and disposable adult incontinence absorbent products.

 

What steps does it take to Manufacture Melt Blown Fabric?

For manufacturing a nonwoven fabric, the primary step is to make a web bonded together to give strength. Anyways, the Nonwoven fabrics are generally made from two processes; one-step or two-step.

  • One-step process – In a one-step process, the formation and bonding of the web are continuously conducted. The spun bond and melt are blown counted under a one-step method
  • Spun bond process – The thermoplastic fibers in this process are extruded through a spinneret and then spread on a conveyor belt to make a web. Pursuing the process, the web is merged by undergoing two calendar rollers
  • Melt blown process – In this process, the thermoplastic strands are driven onto an authority screen to make a web—the mix of strands fixing and trapping results in holding.
  • Two-step process – In the second step process, the web is created and bonded employing another technique. The web could also be made with three different methods; air-laid, dry-laid, and wet-laid. These three words allude to the instrumentation, which drives the filaments into a web or sheet.

Most networks are fragile, and to reinforce them holding is done by many mean like needle-punching, applying cement, warm openness, fasten holding, or hydro-snare (spun ribbon).

Application of Melt Blown Nonwoven Fabric

The fiber made nonwoven fabrics are highly applicable for various purposes all around the world. It is widely used for textile applications in a broad spectrum of industrial and end-consumer areas, including; personal care, medicine, hygiene, and household uses.

Few notable applications are;

  • Underlay & backing of the carpet
  • Apparel and Interlinings
  • Needle-punched felt for the support of PVC floor covering

Household products & Home furnishing