Lecithin is a natural ingredient that is derived mainly from the soybean in a Lecithin Plant with scrapper type heat exchanger. It contains a wide range of emulsifiers, stabilizers as well as releasing agents. Some of the leading companies in India are manufacturing plants for the parchedness of wet gums that are acquired from soybean oil degumming. In the plant, a progression of activities is carried out to get the unadulterated nature of lecithin.
The process includes fading, lack of hydration, extraction, cleaning, and drying. The lecithin created is of food-grade and generally utilized in cosmetics manufacturing, drugs, and food processing facilities as an emulsifier.
Indian manufacturers develop highly sophisticated lecithin plants
Indian manufacturers have all the required expertise in manufacturing and developing a highly sophisticated lecithin plant to carry out an effective and efficient process of dehydration of wet gums from soybean. The plant is conceptualized in a way that it facilitates the feed drying process very cozily without any burn or similar concerns.
The soybeans are in the process passed on into the plant wherein, the beans are screened and broken to suitable measurements. Every one of the broken beans is then made to pass through some strong divisions, shaping a bow wave in front of every blade. The lecithin plant made and supplied by the Indian manufacturers needs less maintenance with an easy cleaning option.
Some of the major features of a lecithin plant include the following:
- High production flow rate
- Less consumption of energy
- The technology-based solvent extraction process
- Continuous operation with no manual labor involved
- Low oil residue in the extracted meal
- Fully automated process control
- Online controls for drying and packing of the product
- Excellent milling system to get desired particle size
- Low acetone losses with optimum utility consumption
- Reduced bleaching plant time cycle.
Lecithin is present in almost all vegetable oils as natural phospholipids having great surfactant and nutraceutical properties. In the past few years, the demand for lecithin processed in a Lecithin Plant with scrapper type heat exchanger has increased like never before for a wide range of applications.
The process at a glance
The entire extraction process of unrefined lecithin is done utilizing acetone solvent. After pre-treatment, the lecithin gets extricated in two phases with precipitation of acetone insoluble. Simultaneously, a well-crafted extractor is installed to ascertain a quick and proficient extraction. When the extraction is over, the miscella is sent to the tank and then the thick strong slurry is moved to a decanter feed tank.
The acetone is recuperated from the miscella for additional reuse. With continuous progression in technology, Indian manufacturers of Lecithin Plant with scrapper type heat exchanger are coming up with innovatively built facilities for better extraction of lecithin.
Concluding Remarks
Mectech is one of the leading manufacturers and suppliers of Lecithin Plant with scrapper type heat exchanger in India. The company not only manufactures oil milling solutions for its customers but also guides them from the very first day of interaction in choosing the right technology. Mectech has a dedicated team of site surveyors and engineers to help its customers in setting up a brand new plant.
