They are a crucial part of industries that have heavy-duty conveyor belts they need to operate perfectly throughout the day without failure. With minimal downtime, and the most efficient output has become the main goals of various manufacturers. The care and maintenance of specific conveyor parts is essential.
The most important component of each conveyor are the splices. The efficiency and reliability of the belt can be assessed by the way the splices it makes are. But, all splices will be susceptible to wear. The majority of conveyor belt failures occur due to inadequate splicing. This is where the importance of the splicing of conveyor belts comes into the picture. Is it really splicing conveyor belts? What are the steps to take in making splicing strategies for conveyor belts that are used in the present?
What is Conveyor Belt Splicing?
The process of splicing a conveyor belt hot splicing is easy as it gets. It is also the process of connecting two ends of the conveyor belt to enhance the performance of the entire system. This is done the procedure when a new installation is being built or when refurbishing plans are being implemented.
Learn about two conveyor belt Splicing Methods
Mechanical Splicing
Splicing conveyor belts can be achieved with a range of chemical or mechanical processes. Two well-known methods of splicing conveyor belts in the present: this This technique is a highly versatile option that uses an electronic fastener. It’s because it creates strong joints. It can be used with all types of belts that have any width, length and thickness as well as speed. The mechanical splicing technique is suitable for all types of belts. When compared to other methods of splicing, mechanical fasteners are installed within a couple of minutes. We employ the hammer as an upgrade of the installation tools that makes the use of electric or air power sources. Mechanical splicing reduces belt consumption as well as be suitable for old and new belts.
Mechanical conveyor belt splicing can be done at anytime without prior preparation. Since it does not affect shelf life and their residual or levels of moisture. If you opt to mechanical splicing, you must make sure the job is performed by a competent person. This is vital to ensure that the splice lasts the longest and the highest efficiency.
Vulcanization
It is a complex procedure that requires chemicals as well as heat. This process is not limited to precision in temperature, compression, and duration of stay. It also requires the proper equipment, expertise and a secure and controlled environment. However, this is not the case with mechanical splicing.
The entire process of Vulcanizing a belt takes several hours. Additionally, we must be meticulously prepared prior to beginning the procedure. Vulcanization is not recommended when the belt has worn down or worn unevenly. It is generally much stronger over the mechanical one. Splicing with Vulcanization is typically done by those who have vast experience in adhesives. We also employ solvents and other fillers and covers. There are two types of vulcanization according to the following:
- Hot Vulcanization
We create hot vulcanization applying heat and pressure through heated presses. Splicing this way is extremely efficient, but it can be slow-going. It can be used with any kind of belt with various widths and thicknesses. This method of creating belts creates durable and durable splices. It is similar to other techniques that require the splicing of belts.
- Cold Vulcanization
The Cold Vulcanization is a safe joining method that makes use of chemicals that connect the rubber’s ends. This technique requires skilled hand tools and the best bonding agents.
Final Words
The two splicing methods for conveyor belts require a variety of complicated steps. They should therefore be performed by a qualified worker. The company who performs the splicing must be able to detail the advantages and disadvantages of each splicing method. It is also important to determine the splicing technique that is appropriate to the belt conveyor.
If you’re looking to purchase new conveyor belts,, you should ensure that the equipment used to splice is working properly. To be in the best possible position buy a second-hand or second-hand conveyor belt through a reliable hot splicing company, which provides the best quality conveyor belts designed to handle the material.
