Source’s Link : https://refind.com/daniel-joseph/major-drawbacks-and-benefits-of-die-casting-metal-parts

Surviving in today’s competitive market is really a challenging task for any company as you need to compete with many other companies and hence, we can’t afford to make the smallest mistakes. This is because any mistake on your part can be an opportunity for your competitors to steal your customers. So, if you don’t want this to happen, make sure you plan everything precisely.

Coming to the point, we are talking about the major advantages and drawbacks of China Aluminum Die Casting here. In short, die casting is considered to be the most reliable option for fabricating metal parts with decent accuracy and stability, but like anything else in this world, this method also has some drawbacks and limitations. Although we at iMold USA, LLC do our best to provide flawless China Aluminum Die Casting, there are still a few points to consider before reaching the conclusion.

Process to Die Cast Metal Parts

Before moving ahead, let’s try to understand the die casting process in simple terms. Die casting can be described as a process of characterizing/forcing molten metal into a hardened-steel mold using high-pressure. It may sound similar to plastic injection molding, but die casting is about producing metal parts using non-ferrous metals with high fluidity and low melting points, such as aluminum, copper, magnesium, zinc, etc.

Now, having enough knowledge of die casting process, let’s now explore the main benefits and drawbacks of this method.

Advantages of Die-Cast Metal Parts

  • Die casting offers efficient production, allowing you to create the desired die-cast parts at a faster speed. Thus, you can fulfil the market’s requirement earlier than your competitors, which can help to improve your company’s reputation in the market.
  • This method also offers decent precision in end products, making it suitable for producing metal parts with thin-walls.
  • It’s possible to produce metal castings with a fine crystalline structure due to high fluidity of non-ferrous metal alloys used for production.
  • Although there are several great benefits of die casting, overall manufacturing cost per-part is quite low, especially for high-volume production.
  • Not just the production can be done at an economical cost, but post-processing and secondary operations are also don’t require too much money because die-casted metal carts usually have appealing surface finishing.

 

Limitations/Drawbacks of Die Casting

There are surely some great advantages to offer when the production is being done through die casting, but we also can’t ignore that there are also some drawbacks and limitations of this method.

 

  • Die casting is certainly not suitable for low-volume production because steel dies are very expensive.
  • Error chances are higher when producing large metal castings, however, modern-day technology and advanced machinery have now resolved this issue, but only to some extent.
  • Only non-ferrous metal alloys can be used, which is also considered to be a major drawback of this production method.

 

Now, when you know the main drawbacks and benefits of die casting, it won’t be much difficult for you to understand whether you should go for this method or not.