One of the largest business sectors, the apparel manufacturing industry has many machines and equipment necessary to make garments. In these apparel-based companies, production is done on a large level. All the machines used in the garment-making business are vital to add value and continue making garments efficiently. Therefore, it is vital to keep machines in the best operating condition. Otherwise, there would be frequent breakdowns, interruptions in production and downtime, all affecting the business. Poorly functioning equipment will also lead to quality-related issues, so it is essential to maintain the machine through routine maintenance. Planned preventive maintenance is a proactive approach to taking proper care and maintaining your business assets in the best possible way. It includes scheduling inspections and repairs for the equipment and machines, even if they are functioning well and avoiding any malfunctions or problems in the future. It is vital to optimise the workflow, avoid sudden breakdowns and unexpected events, and more. Here are some key benefits of planned preventive maintenance in the apparel manufacturing industry.
Increased Asset Life
The first and most important benefit of a preventive maintenance program is the increased lifespan of assets. When you take good care and keep your business equipment in the best condition, it will aid in keeping it working for many years. Rather than looking forward to repairing or replacing some components frequently, companies can make the most of the same assets for a longer period. With a good preventive maintenance solution in hand, you can find out any issue in the equipment before a breakdown. Tracking your assets through an effective preventive maintenance program will boost your assets’ lifespan.
Cost Saving
Unexpected downtime can cause the loss of valuable time and money, as a sudden machine breakdown can interrupt the objectives and efficiency of your facility. Apparel manufacturing businesses should avoid or stop delays and disruptions on their way to growth and success. Remember, unexpected downtime can lead to poor customer service and negative opinions, affecting the business. Also, unplanned downtime will increase maintenance costs, and machines have to be ordered on an urgent base at a higher price. A planned preventive maintenance program can save the real-time cost of urgent repairs. In addition, scheduling preventive maintenance for your business equipment will lead to less energy consumption due to a high level of operational efficiency, saving costs on utility bills.
Safety
Another important benefit of a preventive maintenance program is improved safety for staff and customers. Keeping your business’s safety factor on top will also reduce the risk of legal issues and compensation for employee injury. Remember, preventive maintenance will play a huge role in avoiding damages in accidents at your workplace. Without preventive maintenance, most machinery systems will work beyond their limits, and as a result, the equipment might overheat, break down, malfunction, or even die too early. All these issues can lead to workplace safety incidents. Planned preventative maintenance will ensure that the equipment operates within the manufacturer’s guidelines and they are not overworked, helping the assets run safely for everyone involved in the process.
Higher Productivity
A sudden breakdown can cause a reduction in productivity and efficiency as well as a lack of routine maintenance can lead equipment to slow down with time. With constant use, all machines and equipment start losing functionality, making them unreliable and ineffective. A preventive maintenance program boosts productivity by decreasing the need for reactive work and enhancing the ability of an organisation to work efficiently.
Avoid Delays
Using preventive maintenance rather than a reactive maintenance program can cost expensive delays and decrease efficiency. A delay in business is dangerous for many reasons, as it can bring a dip in revenue and loss of established customers. Thus, despite the early expenses involved in applying a preventive maintenance plan, it should be seen as a cost-saving investment in your organisation’s future stability. When a significant machine breaks down, it can take some days or weeks to get fixed. It is the time when your equipment is not functioning at full capacity. The total downtime can be prevented or scheduled for a planned time when it is less disrupting for the business.
These are some of the best benefits of planned preventive maintenance for the apparel manufacturing business. It is vital to select the best and most reliable software or solution provider for your preventative maintenance program. The right solution can help you plan and optimise all the maintenance activities in the best possible way and ensure equipment is running at optimal levels.
